Our company is among the respected manufacturers and suppliers of high-performing Magnetic Roll Separators. Our team of engineers and quality supervisors use refined raw materials for manufacturing these magnetic roll separators thus ensuring supreme quality and longevity. These products are highly reliable, durable, and available at very affordable prices.
Star Trace is backed by proficient professionals and well-equipped with highly sophisticated manufacturing machines, which help its workforce to offer best Magnetic Roll Separators to customers. We manufacture these Roll Separators according to needs and requirements of customers and the market following international quality norms.
Star Trace is the first company of its kind to introduce indigenous High Intensity, High Gradient Magnetic Roll Separator for using dry material in Indian Market. It can separate a wide variety of materials in an efficient and economical manner and is widely used in many industries across the globe. We have been successfully manufacturing and supplying Roll Separators, since 1982.
Star Trace utilizes high energy Rare Earth Neodymium Permanent Magnets assembled in a proprietary configuration to generate forces of magnetic attraction, which can be used for processing any material from ferromagnetic to weakly paramagnetic. The remarkably high magnetic gradient accomplished by the unique
Star Trace design results in extremely large separation forces, exceeding those of any electromagnetic induced Roll Separators. We incorporate improved design features resulting from an ongoing product development programme combined with extensive operational experience.
Operating Principle:A short special fabric conveyor belt envelopes the magnetic roll and a tensioning idle roll which was driven by a motor. A feeder discharges material on the belt on continuous controlled rate of flow at uniform layer thickness. The ferromagnetic and para magnetic particles adhere to the belt while the non magnetic particles flow freely off the end of the conveyor. The division of para magnetic and non magnetic can be adjusted by using a splitter plate located below the belt. It can be configured stacked in any no. of passes to suit the user requirement.
Application:The open design of the
Star Trace allows both coarse and very weakly magnetic materials to be treated successfully. Proven dry process applications include material from 75 microns up to 100 mm (4 inch) particle size, at through puts from 200 kgs to 60 TPH (depending on size).
Typical Application: Andalusite and pyrophyllite beneficiation, diamond beneficiation, Chromite recovery, Magnesite beneficiation, Wollastonite beneficiation, metal value recovery from waste, Copper-nickel ore Pre- Concentration manganese and glass send beneficiation, Flintclay and Graphite beneficiation, Iron and manganese ore beneficiation, abrasive and refractory raw materials cleaning, Diatomaceous earth cleaning and kyanite cleaning, Glass raw materials cleaning, Slica Sand, Quartz, Feldspar, Dolomite etc. Bauxite cleaning, Ceramic raw materials cleaning, feldspar cleaning selective separation of garnet/ ilmenite / rutile /zircon recovery, removal of ferro silicates from limestone, Magnesite, etc.
Technical FeaturesTechnical features of
Star Trace Magnetic Separators are:
- Standard 2.5, 2, 1.5, 1, 0.75, 0.5 and 0.25 meter wide magnetic roll. Also available in a laboratory scale model with readily interchangeable rolls of 100 mm length
- Supplied with a vibrating feeder to suit the roll width
- Simple conveyor belt tensioning and tracking system accessible at the sides of the machine.
- Fixed or-variable speed rolls drive options. Fractional HP motor having voltage and frequency to suit user.
Star Trace DesignThe design is thoroughly tested by expert professionals in our well equipped laboratories. Such test work is normally conducted at no charge to potential customers. “Specifications are subject to change due to continuous improvement in design. Quotation for Magnetic Separator is offered as per clients demand.